How to Cook Spatchcock Chicken on a Pellet Grill

Cooking a whole chicken often results in unevenly cooked meat, where the breast dries out before the thighs are finished. The spatchcock method, also known as butterflying, solves this problem by flattening the bird, which exposes all the meat to the heat source equally. This technique significantly reduces the overall cooking time while promoting superior skin crispiness. Utilizing a pellet grill introduces a consistent, convection-like heat environment combined with the desirable flavor of wood smoke.

Preparing the Chicken for the Grill

The spatchcocking process begins by placing the chicken breast-side down. Use sturdy kitchen shears to cut along both sides of the backbone. Once the backbone is removed, flip the chicken over and apply firm pressure to the breastbone until it cracks and the bird lies flat, allowing for uniform heat distribution.

Achieving crisp skin requires removing as much surface moisture as possible before seasoning. Pat the chicken thoroughly with paper towels to ensure the skin is dry. Some cooks opt for a dry brine, applying salt hours in advance, which draws out moisture and enhances the skin’s texture.

A simple seasoning blend works well, often consisting of olive oil or melted butter brushed over the skin to act as a binder. Follow this with a generous application of kosher salt, black pepper, and dried herbs like thyme or rosemary. Ensure the seasoning is applied evenly across the entire surface, including under the wings and thighs, to maximize flavor penetration.

Setting the Grill Temperature and Smoke

Selecting the right wood pellets establishes the flavor profile for the chicken. Fruit woods like apple or cherry are popular choices because they impart a mild, sweet smoke that complements poultry. Hickory pellets offer a slightly stronger, more traditional barbecue flavor that also pairs well with the richness of chicken skin.

Unlike low-and-slow barbecue, cooking spatchcock chicken requires a higher temperature to render the fat and achieve crispy skin. The pellet grill should be set between 325°F and 375°F. This range balances the need for smoke flavor with the requirement for a high-heat finish, ensuring the skin crisps before the internal meat temperature is reached.

To maximize smoky flavor, some pellet grills offer a “Smoke” or “Super Smoke” setting for the first 30 minutes. This lower-temperature phase allows the meat to absorb more smoke compounds before the temperature is increased. If this feature is unavailable, setting the grill to the target temperature from the start still provides a noticeable wood-fired taste.

Monitoring the Cook and Achieving Crispy Skin

Place the flattened chicken directly on the grill grates, skin-side up, allowing heat to circulate evenly around the meat. Position the bird away from any known hot spots within the grill chamber to prevent uneven cooking. Maintaining a closed lid is important, as opening it frequently releases heat and smoke, extending the cooking time and hindering the skin-crisping process.

Total cooking time typically falls within 60 to 90 minutes, depending on the grill temperature and bird size. Time is only an estimate; the true measure of doneness relies entirely on the internal temperature of the meat. To ensure crisp skin, increase the grill temperature to 400°F for the final 10 to 15 minutes, providing a burst of heat to finish rendering the fat.

Accurate temperature measurement is the only reliable way to confirm the chicken is safe and properly cooked. Insert a meat thermometer into the thickest part of the breast, avoiding contact with the bone, to confirm it has reached 165°F. The thigh meat should register between 170°F and 175°F for the best texture.

Checking the temperature in multiple locations ensures the entire bird has reached a safe level of doneness. The difference in target temperatures between the breast and the thigh is why the spatchcock method is so effective, as the flattened shape allows the thigh meat to finish cooking just as the breast reaches its optimal temperature.

Resting and Serving the Chicken

Once the chicken reaches its target internal temperature, immediately remove it from the grill and allow it to rest before carving. This resting period is necessary for the muscle fibers to relax and reabsorb the internal juices pushed toward the surface during cooking. Failure to rest the meat results in a loss of moisture when the chicken is cut.

The bird should be loosely tented with aluminum foil for 10 to 15 minutes to retain heat without steaming the crisped skin. After resting, the flattened chicken is easily carved by separating the legs and thighs from the breast section. The breast can then be sliced across the grain, providing uniform portions.